Robotics
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The field of robotics is a growing sector, especially in the automotive industry, which gains a productivity increase, major precision and optimization of resources, thanks to the deployment of industrial robots in the manufacturing process.The main activities involved in the sector are related to assembly, welding, painting, materials handling, machine tending, packing and other processes.
The requirements for the components of the robotics field include robustness, reliability and space-saving solutions, as well as resistance to harsh environments.
ILME offers a variety of products that grant a top performance and satisfy the demands of:
– COMPACTNESS
– FLEXIBILITY
– REDUCTION OF CABLINGS
– EMC RESISTANCE
and provides a wide range of power and signal connectors that meet the installation needs.
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Get into the Configurator to choose the combination of inserts, enclosures and accessories according to the application requirements.
GET STARTEDBASE PLATE MOTOR SYSTEM
Product requirements
The growing request for automation, demands small-size connectors suitable for confined space installation. Motor drive connectors need to be reliable, fast, and easy to plug in and disconnect. ILME provides several compact connectors that combine signals and power in a single format. The connector design makes service, maintenance, and installation simple, reducing assembly and machine downtime.
Proposed solutions
Extra axis and kinematics systems
The high-density CQ 12 connector has a voltage rating of 400V with coding and bridging capabilities, widening installation and wiring options.
INSERTS:
ENCLOSURES:
WELDING ROBOT
Product requirements
For a medium-size to a large-size robot, unifying the signal and power line into one connector, allows maintaining the automation design easy and reduces the overall installation costs. ILME combined connectors equal the wiring of two separate inserts in one, offering a solid solution for up to 3 axes robot, saving space for additional connections.
Proposed solutions
Compact combined connection
Combined monoblock connectors with power and signal poles offer a compact connection interface, combining two or even three connectors in one. The CX 9/42 ILME connector features nine 40A power contacts to cover the motion of up to three major axes and an additional 18 + 24 10A poles for mid-power and auxiliary connections.
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ENCLOSURES:
AUXILIARY ROBOT CONNECTION
Product requirements
A welding process typically uses high current requiring durable and versatile connectors expected to work for a prolonged time. ILME Mixo range offers several compact modules suitable for combinations of signals, high power, data, and pneumatics fittings in a single connector, allowing to build a personalized solution for any possible application.
Proposed solutions
MIXO modular connector combinations
Central lever enclosures have a solid slim locking mechanism with large cable entries (up to M50, top/side versions), protecting the installation of different MIXO modules for electrical, data and pneumatic connections.
MIXO MODULAR INSERTS:
CX 08 C
CX 02 4H
CX FM
CX 01 J8UM + CX 01 J8AIF
CX 03 MP
PATCH CORD:
ENCLOSURES:
ROBOT TOOLS CHANGER AND ARM CONNECTION
Product requirements
Robot tooling requires flexibility, durability, and frequent tool changes: connectors must withstand a high number of mating cycles covering different equipment and processing needs. As a result, ILME offers a wide range of compact inserts and contacts ranging from single-purpose to multifunctional use, available with both standard silver-plated contacts or gold-plated High Number of Matings version (HNM).
Proposed solutions
Robot arm connection
EMC enclosure for a cable-to-cable or bulkhead mounting installation of single MIXO modules.
MIXO MODULAR INSERTS:
ENCLOSURES:
CONVEYOR DRIVE SYSTEMS
Product requirements
Conveyor belts and motor drives work to synchronize the assembly lines production process during all its stages. Signals for electrical motors need to be EMC shielded from high-frequency inverters with standardized cable assembly for a modular approach to automation design. ILME compact connectors offer a compact pluggable solution for a smart installation.
Proposed solutions
POWER AND CONTROL CABINET
Product requirements
Flexibility, easy maintenance, and easy mounting are essential for the control cabinet. There are several ways to use connectors inside or outside the cabinet. ILME offers connectors designed for serviceability and safety, varying mounting arrangements for use inside the cabinet, bulkhead, and surface mounted, as well as retrofit solutions for pre-prepared servo cables.
Proposed solutions
DIN-rail multiple connectors support
The COB 03/3 connector support has been designed to install three “21.21” size complete connectors to provide a compact DIN rail mounting solution. Main and auxiliary devices requiring an independent wiring solution can be connectorized for quick connection and disconnection.
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ENCLOSURES:
PANEL SUPPORT:
DIN-rail connectors support
The whole range of ILME connectors can be installed on the COB support system for DIN rail, reducing the overall maintenance downtime by providing the capability to quickly disconnect each wired device.
INSERTS:
PANEL SUPPORTS:
Data and signal PCB board connection
PCB interface CIF adapters can be integrated with data and signal MIXO modular configurations for a direct connection to a circuit board within the control panel.
MIXO MODULAR INSERTS:
PCB ADAPTER:
ENCLOSURES:
CONTROL PENDANTS AND INTERFACES
Product requirements
ILME offers a variety of connectors for different interface applications (USB, HDMI, and SCADA) as well as for all types of signals and mounting arrangements, such as Ethernet access points, HDMI video, and fiber optic data transmission.
Proposed solutions
Data and signal PCB board connection
CIF PCB interface adapters can be integrated with the compatible compact 21.21 insert for a direct connection to a circuit board within the control panel.
INSERTS:
PCB ADAPTER:
ENCLOSURES:
Control pendant IP protected interface
Temporary access port for data communication IP protected for demanding environmental conditions, ready to be used in serial and data direct communication.
INSERT:
ENCLOSURE:
Control pendant IP protected interface
Temporary access port for data communication IP protected for demanding environmental conditions, ready to be used in serial and data direct communication.
COUPLER:
COVER:
BOX FOR CONTROLS AND SIGNALS:
AUXILIARY EQUIPMENT
Product requirements
There are many types of auxiliary equipment for robot applications, and they all need easy-to-use and robust connectors. ILME develops solutions suitable for conveyor belts, machine safety products, light curtains, and more: whether it is required to meet process or safety controls, ILME connectors achieve the industrial automation demands for compactness, durability, and flexibility.
Proposed solutions
Camera detection system
Production status control and verification might require high-definition inspection devices and data modules. The MIXO HDMI 2.0 modules CX 01 MI allow the transmission of up to 18 Gbit/s, including video, audio and Ethernet.
MIXO MODULAR INSERTS:
CX 01 J8UM + CX 01 J8AIF
CX 01 MI
CX 05 SH
PATCH CORDS:
Data and PoE device connection
Industrial control systems, including sensors, controllers, and meters, can be powered using a single RJ45 connector by the PoE (Power over Ethernet) protocol as standardized by the IEEE 802.3. The angular CJZA 8 IA4 housing avoids any undue connector damage thanks to its low horizontal installation profile.
INSERT:
PATCH CORD:
ENCLOSURE AND COUPLER:
PICK AND PLACE ROBOT
Product requirements
Base-plate connectors for pick and place robots are often subject to challenges posed by demanding industrial environments, with dust, vibrations, and electromagnetic interferences. ILME enclosures offer a high IP rating, EMC shielding, and vibration-proof features to counter these specific installation requirements.
